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Canada’s annual cost of corrosion is estimated at $51.9 billion, primarily due to road salt. For fleet owners, salt-related corrosion is a significant operational expense. Commercial trucks can incur thousands of dollars in salt-related maintenance costs annually, yet many fleet managers don’t fully account for these expenses.
Road salt is necessary for keeping our Canadian highways safe during harsh winters. However, this safety measure comes with a significant cost to your fleet. The very substance that prevents accidents on icy roads is actively damaging your valuable assets, compromising their integrity, performance, and ultimately, your bottom line.
At Northern Touch Mobile Wash, we understand that regular winter washing isn’t just about keeping your trucks looking professional—it’s essential preventative maintenance that protects your investment. This article will explore protection strategies that can save your operation thousands in repair costs and extend your fleet’s life.
Road salt (mainly sodium chloride) and liquid brine solutions create an electrolyte that accelerates corrosion on metal surfaces. When salt dissolves in moisture from snow or humidity, it creates the perfect environment for oxidation—putting your fleet’s metal components in a continuous acid bath.
The constant temperature fluctuations in our Canadian climate make this particularly dangerous. Each freeze-thaw cycle intensifies the corrosive effect as the solution penetrates crevices and hard-to-reach areas of your vehicles. Salt-laden moisture seeps into these spaces, freezes and expands, creating new pathways for further salt penetration when it thaws.
Without intervention, visible corrosion can appear on untreated surfaces in as little as 48-72 hours after exposure. Within weeks, structural integrity deteriorates, and within months, significant damage requiring costly repairs becomes evident.
The damage affects all systems—it attacks your vehicles thoroughly:
Undercarriage structures: The foundation of your trucks takes the direct hit from salt spray, with cross members and frame rails especially vulnerable.
Brake components and lines: Most concerning from a safety perspective, salt corrosion affects brake line integrity, potentially leading to catastrophic failure.
Fuel systems: Fuel tank straps and mounting hardware corrode quickly, risking fuel tank detachment.
Electrical connections: Salt creates shorts and increases resistance in electrical systems, leading to unpredictable failures and diagnostic challenges.
Exhaust systems: Accelerated perforation of exhaust components leads to premature replacement needs.
Frame rails and chassis: Structural integrity becomes compromised, affecting the vehicle’s safety and durability.
Suspension components: Springs, shackles, and mounting points degrade faster, impacting handling and load capacity.
The direct repair costs tell only part of the story. Consider these financial implications:
Direct repair costs: Replacing corroded brake lines can cost $800-1,200 per vehicle. Exhaust system replacement due to premature corrosion often exceeds $2,000. Frame repair for severe corrosion? That could reach $15,000 or more.
Decreased vehicle resale value: Salt-damaged trucks typically lose 15-20% of their resale value compared to well-maintained equivalents.
Increased downtime: Every hour your truck is in the repair shop instead of on the road costs your operation approximately $150-200 in lost productivity and revenue.
Higher maintenance costs: Salt-damaged vehicles require more frequent inspection and component replacement throughout their service life.
Beyond the financial impact, corroded vehicles pose serious safety risks to your drivers and the public. DOT inspections increasingly focus on corrosion-related defects, with salt damage being a primary cause of out-of-service orders in winter regions like ours.
At Northern Touch Mobile Wash, we recommend washing schedules that account for:
Road conditions and salt application levels: During heavy salting periods (typically December through March in Southern Ontario), commercial trucks should be thoroughly washed at least weekly.
Weather patterns: Following temperature fluctuations around the freezing point, washing becomes even more critical as these conditions speed up the corrosion process.
Vehicle usage patterns: Trucks running daily routes in urban areas with heavy salt application require more frequent washing than vehicles used occasionally.
Our technicians are trained to focus on the most critical areas:
Wheel wells and brake components: These areas trap salt and moisture, creating perfect conditions for accelerated corrosion.
Frame rails and cross members: Important structural components that are often neglected in standard washing.
Electrical connection points: We clean and protect electrical systems that are particularly vulnerable to salt-induced failure.
Fuel tank straps and mounting hardware: Frequently ignored until a serious failure happens.
Proper equipment for effective salt removal represents a significant capital investment, often exceeding $100,000 for a basic setup that can handle commercial vehicles.
Environmental compliance requirements for wastewater management are increasingly stringent, requiring separate permits, containment systems, and regular testing—all representing ongoing costs and administrative burden.
A proper commercial truck wash that removes salt requires 45-60 minutes per vehicle. For a fleet of 20 trucks needing weekly washing, that’s 20+ hours of labour weekly that could be directed toward your core operations.
At Northern Touch Mobile Wash, we bring specialized equipment for commercial vehicles directly to your yard or facility. Our expert technicians are trained in salt damage prevention techniques that exceed cosmetic cleaning.
We understand your fleet operates on tight schedules, so we offer 24/7 service that works around your operational needs.
Salt-specific service protocols: Our washing procedures are designed to address the challenges of Canadian winter road conditions.
State-of-the-art equipment: We invest in advanced mobile washing technology, ensuring thorough cleaning of hard-to-reach areas.
Flexible scheduling: Available anytime, anywhere in Southern Ontario, we work with your operational schedule to reduce disruption.
The evidence is clear: regular, professional winter washing is not an optional expense—it’s an essential investment in protecting your fleet assets. Every dollar spent on preventative maintenance saves about three dollars in repairs, depreciation, and operational disruptions.
Take immediate action to protect your fleet from this season’s salt damage. Our winter protection consultation will identify your fleet’s vulnerabilities and create a customized protection plan that suits your needs and budget.
Contact Northern Touch Mobile Wash for a quote on protecting your fleet. Our mobile units come to you, providing top-tier cleaning solutions that keep your fleet looking its best and protected against salt damage—anytime, anywhere in Southern Ontario.